Description
Premium Gabion Retaining Wall Solutions
We manufacture durable, high-quality Gabion Retaining Wall systems for professional engineering and landscaping projects. Our Gabion Baskets are engineered for maximum strength, flexibility, and longevity, providing reliable solutions for soil retention and erosion control. We supply these robust Gabions directly from our factory, ensuring premium materials and competitive pricing.
Key Features & Benefits
- Durable Materials: We use heavily galvanized or PVC-coated steel wire mesh, which resists corrosion and withstands harsh environmental conditions. This construction ensures your Gabion Wall remains strong for decades.
- Structural Flexibility: Our Gabion Retaining Walls form monolithic gravity mass structures. This inherent flexibility allows the structure to withstand ground movement or differential settlement without cracking, a significant advantage over rigid concrete walls.
- Superior Drainage: The stone-filled Gabion Basket design creates a highly permeable structure. It effectively dissipates hydrostatic pressure by allowing water to pass through freely, preventing water buildup behind the wall and minimizing damage risk.
- Eco-Friendly & Aesthetic: Use local, natural stone fill to create an environmentally friendly solution. The natural rock appearance blends seamlessly into diverse landscapes, or you can use decorative stones for architectural appeal. The walls can even support natural vegetation growth over time.
Specifications Of Gabion Baskets
The specific design varies based on project requirements and governing standards (e.g., ASTM, BS, EN, or local codes like SBC), but the core specifications are consistent across quality manufacturers.
| Specification Aspect | Details & Typical Values |
|---|---|
| Material | Low carbon steel wire, soft temper. |
| Mesh Type | Double-twisted hexagonal mesh (most common) or welded wire mesh. |
| Mesh Opening (Aperture) | Typically 8×10 cm (3.25″ x 4.5″) for twisted mesh, or 3″ x 3″ square for welded mesh. |
| Wire Diameter | Mesh Wire: Ranges from 2.7 mm to 4.0 mm (approx. 0.106″ to 0.157″). Thicker wire is used for higher walls. |
| Selvedge (Edge) Wire | A heavier diameter wire (e.g., 3.4 mm – 4.0 mm) used to reinforce panel edges. |
| Lacing/Connecting Wire | Thinner wire (e.g., 2.2 mm) or steel ring fasteners used for assembly and internal bracing. |
| Corrosion Protection | Heavy Galvanization (Zinc coating): Typically 245 g/m² minimum, complying with standards like ASTM A641 Class 3. Galfan (Zn-5%Al-MM alloy): Offers superior corrosion resistance. PVC Coating: An additional 0.5 mm thick plastic coating over galvanized wire for aggressive/coastal environments. |
| Standard Sizes | Standard lengths include 1m, 2m, 3m; widths 1m; heights 0.5m or 1m (e.g., 2m x 1m x 1m baskets are standard). Dimensions have a tolerance of ±5%. |
| Internal Diaphragms | Diaphragms are positioned every 1 meter (approx. 3 ft) to divide the basket into cells and maintain shape. |
| Tensile Strength | Mesh tensile strength is a key metric, tested according to ASTM A975 or EN standards (e.g., minimum 2900 lbs/ft parallel to twist per ASTM A975). |
| Rock Fill | Stone size must be angular, hard, durable, and non-frost susceptible, with a minimum dimension larger than the mesh opening (e.g., 4″ – 8″ angular rock fill for an 8×10 cm mesh). |
Quality Standards & Compliance for Gabion Retaining Walls
Our factory manufactures Gabion Baskets in strict accordance with premium international engineering standards to ensure structural integrity and maximum service life. We supply Gabion Retaining Wall materials that meet or exceed ASTM A975 requirements for double-twisted mesh and EN 10223-3 specifications for steel wire products.
To guarantee superior corrosion resistance in harsh environments, our production process complies with ASTM A856 and EN 10244-2 for high-grade Zinc-Aluminum (Galfan) coatings. Engineers and contractors worldwide trust our Gabion Walls because they adhere to rigorous safety and durability protocols. By choosing our factory-certified Gabions, you ensure your project meets global benchmarks for soil stabilization and erosion control.
Factory Direct Advantage
As a direct Gabion Baskets manufacturer, we control the entire production process. We ensure every Gabion Basket meets stringent quality standards. This direct model allows us to offer you:
- Manufacturer Pricing: Eliminate middlemen costs when you buy direct from the factory.
- Custom Specifications: We fabricate baskets in various sizes and mesh types (welded or woven hexagonal mesh) to meet your specific project needs.
- Reliable Supply Chain: Our efficient factory operations guarantee timely delivery of your Gabion orders.
Choose our expert-designed Gabion Retaining Wall systems for your next project. We provide a proven, cost-effective solution that performs reliably and enhances your site’s natural surroundings.
Frequently Asked Questions (FAQ)
1. How long does a Gabion Retaining Wall last in harsh environments?
A professional-grade Gabion Retaining Wall typically lasts 40 to 100 years. As a specialized manufacturer, we use high-tensile steel wire coated with Zinc-Aluminum alloy (Galfan) or heavy-duty PVC. These advanced coatings prevent corrosion even in coastal or high-salinity areas. Our factory-tested Gabion Baskets withstand extreme UV exposure and temperature fluctuations, ensuring your Gabion Wall maintains its structural integrity and aesthetic appeal for decades with virtually zero maintenance.
2. Why should I choose Gabion Baskets over concrete for a retaining wall?
Gabion Baskets offer superior flexibility and drainage compared to rigid concrete. Unlike concrete, a Gabion Wall allows water to pass through freely, eliminating hydrostatic pressure buildup—the primary cause of wall failure. Our factory-direct Gabions also adapt to ground movement and soil settlement without cracking. This modular system significantly reduces installation costs because it requires no specialized labor and minimizes environmental impact by using natural, locally sourced stone fill.
3. Can I customize the size and material of the Gabion Baskets?
Yes, as a direct Gabion Baskets manufacturer, we provide full customization services to meet specific project engineering requirements. We fabricate Gabions in various mesh sizes, wire diameters, and dimensions, including standard or custom-shaped baskets for complex architectural designs. You can choose from heavily galvanized, Galfan-coated, or PVC-coated finishes based on your site’s environmental conditions. Contact our factory team to receive custom technical drawings and wholesale pricing for your large-scale Gabion Retaining Wall project.
4. What international standards do your Gabion Wall products meet?
We manufacture all our Gabion Baskets in strict compliance with global engineering standards, including ASTM A975 and EN 10223-3. For projects in the Middle East, our materials align with the Saudi Building Code (SBC) and Dubai Building Code requirements for soil stabilization. Our factory implements rigorous quality control to ensure every Gabion Basket meets the tensile strength and coating weight specifications required for government infrastructure and high-load commercial Gabion Retaining Walls.
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